Production/Process Engineer with expertise in Lean Manufacturing, Six Sigma methodologies, and operational efficiency. Skilled in process optimization, quality assurance, and cross-functional collaboration. Proven ability to streamline workflows, reduce waste, and ensure compliance with ISO 9001 standards. Committed to driving manufacturing excellence through innovation and continuous improvement.
Summary
Education
Shoubra Faculty of Engineering
Mechanical engineer - 71% (Good - Equivalent to C)
2017 - 2022
Military Status
Completed through service at Military Factory 200
Work Experience
Egyptian Tank Plant (Factory 200)
Production Engineer
October 2023 - Now
- Enhanced manufacturing efficiency by analyzing process bottlenecks and implementing continuous improvement methodologies.
- Applied Lean Six Sigma principles to minimize variability, optimize resource allocation, and improve production flow.
- Diagnosed and resolved operational inefficiencies through root cause analysis and corrective action planning.
- Coordinated with cross-functional teams to integrate process optimizations and align production goals with quality standards.
- Made sure all production processes followed ISO quality standards and safety regulations to ensure smooth and safe operations.
Skills
Technical Skills
CAD Software: SolidWorks , AutoCAD
Project Management: Primavera P6 , Microsoft Project
Microsoft Office Suite: Excel, Word, PowerPoint
Production Planning & Scheduling
Lean Six Sigma & Process Improvement
Industrial Safety & Risk Management
Soft Skills
Communication, problem-solving, teamwork, and adaptability. Experienced in high-pressure environments through technical support at Orange
Projects
Elevator Design (2021)
- Designed a 4-person elevator for a 6-floor building, focusing on safety and efficiency.
- Selected an energy-efficient motor to reduce power consumption.
- Implemented advanced safety features, including emergency brakes and weight sensors.
- Optimized travel cycles to minimize wait times and improve performance.
- Ensured compliance with engineering standards and safety regulations.
Upper Limb Exoskeleton (2022)
- Designed and developed an exoskeleton arm to assist individuals with disabilities and enhance workforce efficiency.
- Integrated pneumatic artificial muscles (PAMs) controlled by EMG sensors for natural movement.
- Focused on lightweight, durable materials to ensure comfort and functionality.
- Conducted structural analysis and load optimization to enhance performance.